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Novelis Fire Disrupts U.S. Auto Industry; Ford, Others Face Months of Aluminum Shortage

The fire at Novelis' Oswego plant has left the U.S. auto industry reeling. With 40% of the country's aluminum supply now offline, Ford and other major automakers are scrambling to find alternative suppliers.

In this image we can see a motor vehicle placed on the ground with stones. Beside the motor vehicle...
In this image we can see a motor vehicle placed on the ground with stones. Beside the motor vehicle we can see fire extinguishers attached to the wall.

Novelis Fire Disrupts U.S. Auto Industry; Ford, Others Face Months of Aluminum Shortage

A major fire at the Novelis aluminum plant in Oswego, New York, has left the U.S. automotive industry grappling with significant disruptions. The blaze destroyed the plant's hot mill, which produces critical aluminum sheets for the auto industry, and is expected to have a ripple effect on production and revenue for major car manufacturers for months to come.

Novelis, the world's leading producer of rolled aluminum products, supplies approximately 40% of the aluminum used by the U.S. auto industry. The fire has forced the company to turn to its overseas plants and collaborate with competitors to mitigate the shortage. However, high U.S. import tariffs on aluminum may increase costs during this period.

Ford, the largest customer of the Oswego plant, is particularly affected. The company uses aluminum for its popular F-150 pickup truck, which accounts for a significant portion of its revenue. Ford's stock has seen a decline due to investor concerns over the financial implications of the outage. Other major automakers like Toyota, Hyundai, and Stellantis also source aluminum from Novelis and are likely to face challenges in their production schedules.

Automakers are exploring alternative suppliers to replace Novelis as a key aluminum supplier in the USA. Potential replacements could include other major aluminum producers in the US or North America, though specific names were not detailed in the search results. Novelis anticipates its hot mill operations won't restart until the first quarter of 2026, indicating a prolonged period of uncertainty for the automotive industry.

The fire at the Novelis plant in Oswego, New York, has highlighted the fragility of the U.S. automotive industry's supply chain. With Novelis supplying around 40% of the aluminum used by the U.S. auto industry, the impact of the fire is far-reaching. Automakers are scrambling to find alternative suppliers, but the high U.S. import tariffs on aluminum may add to the challenges. The industry braces for months of disruption, with Ford and other major automakers likely to feel the pinch until Novelis' operations resume in early 2026.

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